5.6 KiB
Concrete Specifications
General
- All concrete work shall conform to the latest edition of ACI 301 – Specifications for Structural Concrete, unless otherwise noted (UNO) in these construction documents.
Mix Design
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All concrete mixes shall be designed by a qualified registered engineer. Mix design data must comply with either field experience or the trial mixture method per ACI 301/318.
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Mix proportions shall:
- Ensure workability and consistency for proper placement around reinforcement and in forms without segregation or excessive bleeding.
- Meet the required exposure conditions.
- Meet or exceed the required f'c.
- Not exceed the maximum water/cement (w/c) ratio.
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The contractor shall indicate the planned placement method for each concrete mix.
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Retempering (adding water on-site) is prohibited unless the special inspector is present to verify compliance with the w/c ratio and design slump. The ready-mix supplier must provide the maximum water withheld at the plant. Concrete exceeding these limits shall be rejected.
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Slump tests shall be performed at the point of placement, except when:
- The point of delivery is the same as the point of placement, or
- The contractor has an approved correlation between fresh concrete properties at delivery and placement.
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Air-entrained concrete shall not be used in normal-weight floor slabs intended for hard-troweled finishes.
Concrete Materials
Hydraulic Cement:
- ASTM C150 Type I or Type III, unless otherwise specified.
Fly Ash:
- May replace a portion of Portland cement with approval from the architect and structural engineer.
- Must comply with ASTM C618 Class C or F.
- Maximum replacement amounts are provided in the concrete table.
Normal-Weight Aggregate:
- Must comply with ASTM C33.
- Material certificates from the supplier must be submitted with the concrete mix design.
- River rock or pea stone aggregates are not allowed.
Water:
- Must comply with ASTM C1602.
Chloride Ion Limits
- To protect reinforcement from corrosion, maximum water-soluble chloride ion concentrations in hardened concrete (28–42 days), contributed from all ingredients, must not exceed limits shown in the concrete table.
Placement
- Concrete shall be placed carefully to avoid displacing reinforcement.
- Proper vibration is required, especially around post-tensioned anchorages and congested areas (e.g., column joints).
- Placement shall be completed within 90 minutes of adding mixing water, per ASTM C94.
- Tolerances shall conform to the latest edition of ACI 117 – Specifications for Tolerances for Concrete Construction and Materials.
Concrete Table – Interior Slabs on Ground
| Element | f'c (psi) | Exposure Category | Max CL | Max Fly Ash | Max W/CM Ratio | Max Coarse Aggregate Size | Min Air Content |
|---|---|---|---|---|---|---|---|
| Interior Slabs on Ground | 3,500 | F0,S0,P(W)0,C1 | 0.30 | 20% | 0.45 | 1" | N/A |
Finishing
- Bull floating shall be completed before accumulation of bleed water on the surface.
- Final finishing should only begin after the bleed water has evaporated and the surface sheen disappears.
- Wet trowelling may weaken the surface and cause crazing and dusting.
- Follow architectural requirements for final finishing (e.g., steel trowel, broom finish).
8. Bleed Water Management
- Bleed water (free water at the surface) must be removed to avoid dilution of cement near the surface, which reduces strength.
- Methods include dragging the surface with a garden hose.
9. Control Joints
- Saw-cut control joints, if required, shall be made as soon as the concrete can support the weight of workers and equipment.
10. Curing
- Slabs must be cured for minimum 7 days immediately after finishing:
- Curing Compound: Apply a water-based dissipating resin type that breaks down after ~4 weeks. Must conform to ASTM C309 Type O or 1D, Class B. Apply in two coats at right angles for complete coverage.
- Wet Cure: Keep the surface continuously wet after finishing.
11. Cracking
- All concrete will crack, even with proper design and construction.
- Plastic shrinkage cracks occur within the first few days; they may widen up to 50% of final size within ~30 days and continue to develop for up to one year.
- Cracks smaller than 0.06" are usually inconsequential.
- Cracks wider than 0.06" may indicate issues with mix, placement, finishing, or curing and may require epoxy repair or replacement.
Causes of plastic shrinkage cracks: Rapid drying due to hot weather, high wind, low humidity, or delayed curing application.
12. Water Addition on Site
- No water shall be added to mix trucks in excess of the volume withheld by the ready-mix supplier.
- Before adding water, confirm that the slump is below tolerance and the ready-mix supplier had indicated the withheld water volume.